Having won more than 150 Grands Prix, 11 drivers' and eight
constructors' world titles, McLaren is one of the most successful
teams in the history of Formula 1. Vodafone McLaren Mercedes currently
has a 27-point lead in the 2007 constructors' world championship,
with its drivers Lewis Hamilton and Fernando Alonso lying first and
second in the drivers' standings. Rookie Hamilton also secured
consecutive podium finishes in the first nine of the season's races
-- something no other Formula 1 driver has ever achieved in their first
year of racing.
"One of the key parameters in differentiating a Formula 1 car
is its aerodynamics," explained Jonathan Neale, Managing Director,
McLaren Racing. "To optimize the aerodynamics we do a lot of design
work and track testing, but computational fluid dynamics (CFD) in
particular has been an area of major advance for us in recent
years."
CFD simulates airflows over a Formula 1 car to help with developing
its shape -- primarily to create downforce. This helps to provide
enhanced grip, particularly during cornering, when the driver relies on
grip to carry as much speed as possible through the corner. Another
major objective is to minimize drag around the car to maximize its
top-end speed. CFD can also help to increase understanding of the
behavior of the car in yaw (crosswind, cornering), steer (with the front
wheels turned) and roll (ride-height variations).
McLaren had been using CFD for a number of years when, in 2005, it
appointed SGI as its official supplier for CFD supercomputing, storage
and visualization equipment. McLaren's initial purchase included an
SGI(R) Altix(R) supercomputer, visualization solutions, SGI(R)
InfiniteStorage system and the SGI(R) InfiniteStorage CXFS(TM) shared
filesystem. The company has subsequently added to this investment in
July 2007, with the addition of (and ongoing enhancements to) two
further SGI Altix supercomputers, and the recent introduction of the
SGI(R) InfiniteStorage Data Migration Facility (DMF).
Transforming development and testing
Through its partnership with McLaren, SGI has been able to deliver
a range of benefits including:
-- An immediate fourfold increase in productivity
-- A strong technical partnership that has impacted on car
performance (one component of McLaren's process was, for example,
accelerated by a factor of two following input from SGI)
-- An extremely high level of global technical expertise, able to
deliver under pressure, and with detailed understanding of
McLaren's engineering context
-- The strong partnership with software vendors and hardware
partners needed to deliver application performance
"The biggest impact of CFD is on our wind tunnel testing
program, where the expansion of the SGI platform over the last few years
has meant that the quality of components we send to the tunnel is much
higher," says Dr. Mark Taylor, Head of CFD, McLaren Racing.
"We have a much better knowledge of the impact a component will
have on the performance of the car before we wind tunnel test it, with
the result that more components coming from CFD end up being used on the
car."
Managing very large models
Because McLaren applies CFD to models with hundreds of millions of
cells, this creates very large data files. The issue then is how to
handle all the data. McLaren wanted a facility that would ensure that
all the data for an entire year's car program would be available at
all times, without clogging up its scratch storage facility. To achieve
this, the company introduced SGI Data Migration Facility (DMF) in
January 2007.
DMF enables data files that are over a certain age to be
automatically taken offline to a tape facility -- making the much faster
scratch disk space self-managing. The system automatically takes the
oldest files off first, but the CFD team is still able to access them
from the tape library at any time.
"DMF has been a huge benefit, enabling us to look at results
from throughout the year -- which is very effective in terms of how our
program works," continues Taylor. "When we had our second
phase of expansion of the SGI platform, in a sense it was proving too
successful, because we were generating an even larger amount of high
quality results which we wanted to retain for input into the design
process. Without DMF we were deleting files that we would have preferred
to keep. But when we introduced DMF we were able to retain all the data
for the entire year, which has been very effective in building up our
design knowledge over the program.
"As we develop forward, we'll also be able to look back
at the results for our previous cars, which will be important because
the rules are remaining quite stable next year, so the current MP4-22
car will feed through a lot into the development of the MP4-23. Also
looking forward, as track testing is being reduced, there's even
more emphasis on simulation to deliver increased performance. So we
would expect that as the testing restrictions continue, the competitive
advantage we receive from CFD will only increase."
For more information, visit http://www.sgi.com or call
650/933-5683.
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