Driving hard to become number one! Having taken
Hyundai Motors from nowhere to the world's sixth-largest automaker,
hard-charging B.J. Park is putting the pedal to the metal as new Young
Chang CEO in a bid for market leadership. To employees, his message is
simple: "We must change everything!" To the piano market, he
says: "We will set the standard for quality and
value.".
Young Chang Akki Ltd. was founded in 1956 by J.S. Kim and his two
brothers. Initially the company was the Korean distributor of Yamaha
Pianos. However, in 1968, when the Korean government levied punitive
import duties on pianos from Japan, Young Chang set up its own factory
in Incheon, a coastal manufacturing center 20 miles south of the capital
city of Seoul. The first year's production was a mere 150 upright
pianos. But as Korea's economy began to flourish, volume levels
exploded. By 1979, the first year Young Chang pianos were exported to
the U.S., the company was producing about 15,000 units annually. Five
years later unit output topped 50,000 units, and by 1990 Young Chang was
producing over 80,000 pianos annually. That year the company also
entered the electronics market with the acquisition of Kurzweil Music
Systems.
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By the mid-'90s Korea's rising standard of living and
increased operating costs began blunting Young Chang's competitive
edge, particularly in the world export market. In response, the company
invested $35 million to build a 750,000-square-foot vertically
integrated piano plant in Tianjin, China. Just as the plant came online
in early 1997, an Asian currency crisis dealt a devastating blow to the
Korean economy, and thousands of mid-sized companies like Young Chang.
With the value of the Korean won cut in half, raw material and commodity
prices surged, sending the local economy into a recession and seriously
curtailing piano sales. Aggravating the problem, Young Chang had
partially financed its Chinese expansion by floating bonds denominated
in foreign currencies. The collapse of the won effectively doubled the
company's debt burden. Unable to meet its financial obligations, in
1998 Young Chang was taken over by its main lender, the Korean Exchange
Bank.
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Almost immediately the Bank put Young Chang up for sale, but had
few takers until archrival Samick stepped forward and acquired a
controlling interest in the company in 2004. Samick had just initiated
efforts to consolidate the two companies when the Korean Fair Trade
Commission ruled that the merger created an "anti-competitive
monopoly for pianos" in the Korea market. In 2005, under commission
order, Samick placed Young Chang up for sale once again.
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The currency crisis of 1997 also had a transformative effect on
Hyundai, ultimately paving the way for its Young Chang acquisition.
Founded in 1947 as a construction company by Chung Juyung, Hyundai
rapidly expanded through an aggressive diversification program. By the
early 90s, it ranked as Korea's largest company and had interests
in real-estate, retailing, shipbuilding, chemicals, specialized
manufacturing, and auto manufacturing. After the currency shock,
Hyundai's board of directors voted to split the sprawling
conglomerate into nine separate corporate groups to create a more
focused management and financial structure.
Hyundai Development Co., one of the spin-off companies, ended up
holding Hyundai's real estate development operations, several
shopping malls, and an engineered plastics manufacturing business.
Chairman Chung Mong Gyu decided to add Young Chang to his portfolio of
companies because he felt that a musical instrument maker would burnish
the image of several of Hyundai's Korean residential developments,
and because the company had great untapped potential.
Park concurs emphatically on this last point. In Young Chang and
Kurzweil he sees striking parallels with his experience at Hyundai
Motors. He is convinced that with the right strategy and precise
execution, both keyboard companies have the potential to become world
leaders. More importantly, he makes a compelling case for how he plans
to realize this potential.
The Kurzweil brand was one of the factors that prompted Park to
take on the challenge of turning around the keyboard maker. He notes
that while there are close to a hundred acoustic piano makers in the
world, there are only four or five digital keyboard manufacturers.
"The field is not so crowded," he says. In other words, the
upside potential is greater.
In the past two decades, Korea has developed a formidable
semi-conductor industry, as evidenced by the ascendancy of Samsung, now
the world's leading consumer electronics manufacturer. Tapping into
this advanced integrated-circuit expertise in Korea is one component of
Park's product development strategy for Kurzweil. The other is the
company's Boston-based R&D Center, headed by industry veteran
Hal Chamberlin. He sees the combination of proven U.S. sound engineering
and advanced Korean microchips as providing a world-class technology
foundation for the Kurzweil product line.
Using this solid base, he anticipates a steady stream of new
product introductions. "Product planning is critical in this
business," he reasons. "We will develop a broad product
portfolio covering different price points and applications." With
an eye towards generating excitement and store traffic, he says dealers
should anticipate new Kurzweil products on a regular basis.
Since taking over piano manufacturing operations a year ago, Park
has instilled new discipline on the factory floor, as evidenced by lean
inventories and immaculate working conditions. However, he says this is
just the beginning. Currently, the company is in the process of
installing a comprehensive Enterprise Resource Planning (ERP) system
that will monitor sales, purchasing, labor costs, inventory levels, and
all other facets of the business. He anticipates further improvements in
the supply chain management and labor utilization, resulting in
meaningful efficiency gains on the factory floor when the ERP system is
fully operational by next year. Based on his experience in the auto
industry, he says, "ERP, when done properly, can deliver enormous
gains."
Having visited the manufacturing operations of virtually every
automaker in the world, Park has strongly held ideas about what makes
for a high performance organization. On the top of his list: a staff
that has a thorough understanding of the manufacturing process and a
commitment to quality. Building that type of a team at Young Chang has
become a top priority. Weeks after taking the job, he loaded all the
employees on buses and took them to a campsite outside Seoul. After an
evening together, they awoke the next morning at 4 A.M. and trekked to
the top of a nearby mountain to watch the sunrise. The symbolism of the
exercise was straightforward but compelling nonetheless: a willingness
to try new things and expend extra effort will take the company to a
higher level and open up new vistas for the future. The wilderness
bonding expedition has been followed up by regular education sessions at
both factories, touching on subjects ranging from how pianos are sold to
the fine points of instrument quality. "Our people must understand
the need for quality," he stresses.
Aside from being the only piano company CEO with an auto industry
background, Park is probably the only one who isn't unhappy with
the current global downturn in piano sales. He contends that adverse
conditions are what build great organizations. "When business is
too easy, the tendency is to get sloppy and lazy," he says. And he
knows something about adversity.
In 1987, Park was named CEO of Hyundai Canada with the charge of
establishing the car company's first beachhead in the North
American market. Within a year, the bargain-priced Hyundai Excel had
secured over 10% share of auto imports into Canada. It also drew the ire
of Ford and General Motors, which jointly filed a dumping suit and asked
the Canadian government to levy a 20% punitive tariff. For Park, the
battle against the world's two largest automakers was a matter of
life and death. If Hyundai lost in Canada, he reasoned that it would be
shut out of the U.S. market and would ultimately fold.
After nearly a year of preparing for the dumping case, Hyundai
eventually won a favorable judgment in 1988, paving the way for its
expansion in North America. However, the brush with calamity intensified
Park's drive to upgrade every facet of Hyundai's operations.
From the factory floor to the credit and collections department, he
drove staff to get better. In the process, he says, "We laid a
foundation that could support healthy growth." Tough times in the
piano market are providing a similar opportunity today. At Young Chang,
he says, "We are building the foundation so we will be ready when
the market improves." It's a pledge competitors should take
seriously.
COPYRIGHT 2008 Music Trades
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