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Quarrying: firm trends and mobile screens; This time last year African Review identified consolidation as a major business trend, and pointed to the worldwide focus on cost-effective quarrying practices.


by Casteel, Kyran

MERGERS AND ACQUISITIONS continued apace through 2007, not least as a result of Black Economic Empowerment in South Africa. And so did the refinement of most kinds of quarrying equipment. In parallel, rising demand for construction materials required new capacity development.

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Mergers and acquisitions are not the only way equipment manufacturers can improve service to their customers. Caterpillar, who had focused on building up and reinforcing its global rental network for ten years, last year announced the new emphasis would be on offering fully localized rental solutions, with equipment ranges tailored to local demand patterns, rather than on growth. Caterpillar used in-country market research to better understand local habits and practices. "This allowed us to tailor our offer country by country, sometimes region by region and even store by store," explained Andy Zuckerman, Caterpillar's Rental Division Manager for Europe, Africa and the Middle East. With depots in most countries, the emphasis is in creating a superior customer experience within the current network structure. "We aim at ensuring that the local product offering in every country meets the needs of both small and large customers in terms of short or long-term rentals, equipment delivery and pickup preferences. We also constantly train the depot staff at the stores in order to ensure customers interact with experienced professionals in all locations. It is not only the broad product line and the local market knowledge but also the product support expertise and the dedicated service that make The Cat Rental Store unique, Zuckerman added. Cat now has over 20 rental stores in SSA, mainly in southern Africa.

Screening: accuracy and specialization

A very significant feature of the new products for drilling reviewed during 2007 is their use of positioning and control technology to improve accuracy. In crushing the focus is on specificity of purpose, with new models designed to meet market demand for more carefully sized and shaped aggregates. In parallel, unsurprisingly, new screening machines match this trend.

For example, Extec launched what the company called the ultimate large production screen. The S-7 Triple deck--Doublescreen is designed for the aggregate producer who requires large throughput, true mobility, and four clean gradings. The Doublescreen Box concept is combined with a triple deck screen arrangement. The S-7 has the added benefit of being able to adjust the amplitude of the box depending on what type of screening is required. This can be changed on either of the two boxes providing the option to run the primary at a higher amplitude than the secondary, or vice versa. Terex Powerscreen has similarly extended its product line to meet more specific needs. The H5163 added to the H--Range has been designed to handle projects that do not require the massive output tonnage of the Powerscreen[R] H6203. The H5163 can produce material up to 600t/h, compared to the H6203 which can produce materials up to 800t/h (depending on application). Powersrceen says the H Range is at home in applications such as natural & crushed aggregates, coal, iron ore, crushed & recycled concrete, asphalt and many more. Like its bigger brother, the H5163 has four integral stockpile conveyors as well as easy access for maintenance and screen mesh change.

In Powerscreen's Chieftain Range the new Chieftain 1700 has been developed as a highly mobile two and three deck model giving up to 6 product separation. It is specifically designed to fit into the mid range bracket between the Chieftain 1400 and the Chieftain 2100. The screen is a Rinser so it can also wash aggregate. The new Chieftain 2100X is an upgraded version of the Chieftain 2100, available as a two and three Deck and has an increased screen area of 14 per cent on the bottom deck pushing the screening capability much higher than the Chieftain 2100.

The new Finesmaster 120 Compact is a simplified cost-effective, energy conscious alternative to the main Powerscreen Finesmaster range. It has been engineered for quick installation but still combines all the key advantages of the Finesmaster machines such as their ability to dewater sand, with maximum removal of water whilst retaining the maximum amount of fine saleable product.

Maintenance

Another continuing technical trend is greater attention to maintainability and maintenance services. Easy and cost-effective maintainability is especially important for crushing machine owners. Mobile crushers in particular are being pushed to work harder and on increasingly heavier materials, putting more pressure on reliability and performance. At the same time owners want to reduce maintenance costs. So, for example, when upgrading the C-12 jaw crusher, Extec made excellent reliability and low maintenance integral to the machine's design. The resulting C-12+ jaw crusher encompasses solutions to many of the common difficulties with maintenance. Any previous restrictions placed on the design due to strength, cost and weight were addressed with the introduction of a compact heavy steel web and flange chassis. The blockage problem has been addressed with the use of a reverse crushing action, which enables blockages to be cleared from the jaws.

Extec has simplified processes for the end user through automation and usable technology, enabling regular daily and weekly maintenance checks and actions to be improved. On the C-12+, the ability to automatically lift the whole machine on hydraulic jacking legs means that cleaning, track maintenance and the general servicing of the machine is quicker, simpler and safer. The C12+ also provides access to the hydraulic system at a comfortable working height. By offering wide maintenance walkways for a stable footing, checking of the jaws and other working areas is a safer and simpler task. And the Vogel automated greasing system is fitted to the C12+ to ensure that the jaw stock shaft and frame bearings are constantly maintained with the optimal amount of grease. The machine also uses SKF sealed for life bearings enabling grease to be automatically applied to key areas.

On the service front, the Atlas Copco Construction Tools unit says that, while the new HB 10000 is the world's biggest hydraulic breaker, another factor contributing to its high productivity is the Atlas Copco ProCare proactive service and availability concept which guarantees reliable production and reduces risks to a minimum.


COPYRIGHT 2008 Alain Charles Publishing Ltd. Reproduced with permission of the copyright holder. Further reproduction or distribution is prohibited without permission.
Copyright 2008 Gale, Cengage Learning. All rights reserved. Gale Group is a Thomson Corporation Company.
NOTE: All illustrations and photos have been removed from this article.


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