While it does not make up nearly as large a market as laboratory
mass spectrometry (MS) does, process MS is an online analytical
technique that is critical to certain applications. Much of the same
basic technology used in laboratory mass spectrometers is applied to
process instrumentation. While there have been few recent introductions
of new process mass spectrometers, it is still a fairly competitive
market.
Process mass spectrometers are primarily based on two types of mass
analyzers: quadrupole and magnetic sector. Magnetic sector was the
predecessor of other types of modern mass analyzers, but is still a
useful technique for niche applications. Quadrupole mass analyzers are
now the most widely used in the laboratory. The common factor between
both techniques is that they are relatively simple in design, yet still
provide considerable analytical power for many online applications. This
simplicity makes for robust and reliable instruments, which are
important in a process environment.
Petroleum refining remains the most popular application for process
MS due to the need to reliably identify and quantify hydrocarbon
fractions. The production of steel and other metals, in which such
instrumentation serves to monitor furnace gases, is another major
application for process MS. Much of the growth in demand for process MS
for petroleum refining and steel production comes from
overseas--particularly China--due to rapid economic growth and
industrialization. There are selected applications in the pharmaceutical
industry that make use of process MS, but more often than not, such
sensitivity is not required and other, less expensive process monitoring
and analysis techniques are used. A more specialized application for
process MS is energy research, which is almost entirely the domain of
government national laboratories.
Despite almost no new instrument introductions over the last two
years, demand for process mass spectrometry has continued to grow in the
low single digits. The more popular of Thermo Fisher's two models
and all of Analytical Instrument Technologies' (AIT) process mass
spectrometers are based on magnetic sector technology, while Thermo and
several smaller competitors also offer quadrupole-based instruments.
Siemens's Energy and Automation division sells a process FT-ICR
(Fourier transform ion cyclotron) MS system that utilizes a fixed
magnet, which is sold primarily to the government for energy research
applications.
While the process mass spectrometry market has not experienced
explosive growth, it is nonetheless expected to generate consistent
low-single-digit growth. Demand for replacement instruments, combined
with a small spike in sales to new petroleum refineries overseas, will
continue to drive growth in this market, which should approach the $40
million mark in 2007.
Process MS at a Glance:
Leading Suppliers
* Thermo Fisher Scientific
* AIT (Hamilton Sundstrand)
* Siemens Largest Markets
* Petroleum
* Metals
* Energy
Instrument Cost
* $70,000-$200,000
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